Fork seal replacement
#1
I need to replace the leaking fork seals on my 06 Busa but going by the workshop manual i need Suzuki special tool number $$$ (not priced yet). i was going to be lazy and get the shop to do it but it would be a 3 week wait. bugger that!! Does anyone in WA have this tool i could borrow or have any suggestions so i can complete the job. Bike is looking very sad hanging from the roof with no front end.
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#2
MarkJbusa Wrote:I need to replace the leaking fork seals on my 06 Busa but going by the workshop manual i need Suzuki special tool number $$$ (not priced yet). i was going to be lazy and get the shop to do it but it would be a 3 week wait. bugger that!! Does anyone in WA have this tool i could borrow or have any suggestions so i can complete the job. Bike is looking very sad hanging from the roof with no front end.

If you do a search on the *.org site you'll find the required info on the tooling required
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#3
Pls find attached an easy step by step guide to making your own tools and dismantling Busa forks or for that matter most other generic cartridge forks.
Its a word doc.


Attached Files
.doc   Fork Rebuild.doc (Size: 252.5 KB / Downloads: 46)
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#4
wow Gazza - can we put that in the DIY forum? thats a very well done docco!
[Image: nocensorship.gif]
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#5
gazza414 Wrote:Pls find attached an easy step by step guide to making your own tools and dismantling Busa forks or for that matter most other generic cartridge forks.
Its a word doc.

The tool making guide will help thanks, and I must congratulate you on the instruction sheet. Really well done. I already have the complete workshop manual as a pdf. but I'll keep yours as a reference.
PS. If anyone would like a copy of the Workshop manual pdf. let me know. Its a 79 mb file
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