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Fork seal replacement - Printable Version

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+--- Thread: Fork seal replacement (/showthread.php?tid=9606)



Fork seal replacement - MarkJbusa - 06-04-2008

I need to replace the leaking fork seals on my 06 Busa but going by the workshop manual i need Suzuki special tool number $$$ (not priced yet). i was going to be lazy and get the shop to do it but it would be a 3 week wait. bugger that!! Does anyone in WA have this tool i could borrow or have any suggestions so i can complete the job. Bike is looking very sad hanging from the roof with no front end.


RE: Fork seal replacement - gazza414 - 08-04-2008

MarkJbusa Wrote:I need to replace the leaking fork seals on my 06 Busa but going by the workshop manual i need Suzuki special tool number $$$ (not priced yet). i was going to be lazy and get the shop to do it but it would be a 3 week wait. bugger that!! Does anyone in WA have this tool i could borrow or have any suggestions so i can complete the job. Bike is looking very sad hanging from the roof with no front end.

If you do a search on the *.org site you'll find the required info on the tooling required


RE: Fork seal replacement - gazza414 - 09-04-2008

Pls find attached an easy step by step guide to making your own tools and dismantling Busa forks or for that matter most other generic cartridge forks.
Its a word doc.


RE: Fork seal replacement - RaZ - 10-04-2008

wow Gazza - can we put that in the DIY forum? thats a very well done docco!


RE: Fork seal replacement - MarkJbusa - 10-04-2008

gazza414 Wrote:Pls find attached an easy step by step guide to making your own tools and dismantling Busa forks or for that matter most other generic cartridge forks.
Its a word doc.

The tool making guide will help thanks, and I must congratulate you on the instruction sheet. Really well done. I already have the complete workshop manual as a pdf. but I'll keep yours as a reference.
PS. If anyone would like a copy of the Workshop manual pdf. let me know. Its a 79 mb file