Modding the New Pashnit Hayabusa
#13
Next we'll also toss the stock shift lever & brake pedal for folding models. Why swap those out? If you've ever watched your buddies bike fall over in a parking long on a long multi-day ride and watch him snap off his shift lever? That'll make the decision for you. Yes, that's actually happened on a Pashnit Tour.

Stock brake pedal
[Image: 6650104343_ffc2dbd5d1_b.jpg]

Emgo Folding Shift Lever & Brake Pedal. These are low cost, and will someday save the day.

Go Here to Purchase:
http://www.pashnit.com/product/emgo/shif...s.html#top

[Image: 6650104163_72fb6f27dc_b.jpg]
On the Busa, taking off the brake & shift lever, you'll need an alan wrench and a snap ring pliers.

[Image: 6650105335_75a4f4f2b4_z.jpg]


Remove snap ring

[Image: 6650105371_6dede183cc_z.jpg]

[Image: 6650105611_d8b051130d_b.jpg]


Remove the springs - if you have a Spring Puller tool, use that preferably.

[Image: 6650105409_92f63d8aec_b.jpg]

Spring Puller Tool
[Image: 6650105509_b0e30d3910_b.jpg]



Then the rear cotter pin for the brakes

[Image: 6650105447_0e751de810_b.jpg]

Sweet! Got brake pedal off nice and clean. Take the new folding pedal and install.

[Image: 6650105475_b413fb2212_b.jpg]
The Shift Lever is a bit more involved, but still easily done. No need to take the rearset off on this side:

[Image: 6650105797_179b2a3c62_z.jpg]


Once we got that off, can compare to make sure everything matches.

[Image: 6650105829_fa4f1b742e_z.jpg]

On the Gen-II (08+) Busa, the shift rod is a different length then the Gen-I (99-07). Here's a pic of both. The Gen-II (-8+) is shorter, but still works just fine.

[Image: 6650105919_d032a8d1d4_b.jpg]

Just remember when you put it back together, the shift rod has reverse threads on it.

[Image: 6650106139_baebeb47b6_z.jpg]

On goes the snap ring:

[Image: 6650106181_5d591f8ce5_z.jpg]

Seems simple enough, but it needs to be adjusted. Hop on bike and put your foot where it would rest, then shift through the gears. Adjust the shift lever up or down with the shift rod.


All finished!

[Image: 6650106255_09225ae69b_b.jpg]
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Messages In This Thread
Modding the New Pashnit Hayabusa - by pashnit - 07-01-2012, 10:57am
RE: Modding the New Pashnit Hayabusa - by Tyronm - 07-01-2012, 11:42am
RE: Modding the New Pashnit Hayabusa - by Shifu - 07-01-2012, 01:04pm
RE: Modding the New Pashnit Hayabusa - by BEAU - 07-01-2012, 01:48pm
RE: Modding the New Pashnit Hayabusa - by Tyronm - 07-01-2012, 10:40pm
RE: Modding the New Pashnit Hayabusa - by Axe - 08-01-2012, 10:40am
RE: Modding the New Pashnit Hayabusa - by pashnit - 20-01-2012, 06:46pm
RE: Modding the New Pashnit Hayabusa - by Raphel - 06-02-2012, 05:15pm
RE: Modding the New Pashnit Hayabusa - by Troppo - 21-01-2012, 08:46am
RE: Modding the New Pashnit Hayabusa - by big kev - 21-01-2012, 10:05am
RE: Modding the New Pashnit Hayabusa - by Tyronm - 09-02-2012, 09:01am
RE: Modding the New Pashnit Hayabusa - by Raphel - 15-02-2012, 05:22pm
RE: Modding the New Pashnit Hayabusa - by bazman - 11-02-2012, 06:54pm
RE: Modding the New Pashnit Hayabusa - by pan - 11-02-2012, 07:33pm
RE: Modding the New Pashnit Hayabusa - by 06BUSA - 27-02-2012, 10:33pm
RE: Modding the New Pashnit Hayabusa - by Tyronm - 04-03-2012, 07:07am
RE: Modding the New Pashnit Hayabusa - by big kev - 24-06-2012, 06:34pm
RE: Modding the New Pashnit Hayabusa - by Ward P - 11-08-2012, 10:43pm



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