Ram Air Mesh

[jamesallan]

Hi All,

I currently need to get my hands on replacement fairing mesh for the ram air intakes. (Gen 1 - 99model)
I have tried some of the stuff from the popular car stores however the guage of the material will not form the same and is a poor fit.

I would be happy with a set of pre-formed ones but will be happy with a sheet of the right stuff and I will do the rest.
This seemed and easy fix at the time but is now proving to be a pain.

Any direction to resolve this will be greatly appreciated, thanks.

[Madmax]

Hi All,

I currently need to get my hands on replacement fairing mesh for the ram air intakes. (Gen 1 - 99model)
I have tried some of the stuff from the popular car stores however the guage of the material will not form the same and is a poor fit.

I would be happy with a set of pre-formed ones but will be happy with a sheet of the right stuff and I will do the rest.
This seemed and easy fix at the time but is now proving to be a pain.

Any direction to resolve this will be greatly appreciated, thanks.

We noticed the difference (Busdriver and I) when we were putting the black painted bodywork on.
Have you considered ordering the parts from the factory? Surely they (Suzuki) will have the correct gauge material.

Failing that I'll have a look after I get home from the hospital and have a look at it for you next week. Good therapy perhaps

[jamesallan]

Hi All,

I currently need to get my hands on replacement fairing mesh for the ram air intakes. (Gen 1 - 99model)
I have tried some of the stuff from the popular car stores however the guage of the material will not form the same and is a poor fit.

I would be happy with a set of pre-formed ones but will be happy with a sheet of the right stuff and I will do the rest.
This seemed and easy fix at the time but is now proving to be a pain.

Any direction to resolve this will be greatly appreciated, thanks.

We noticed the difference (Busdriver and I) when we were putting the black painted bodywork on.
Have you considered ordering the parts from the factory? Surely they (Suzuki) will have the correct gauge material.

Failing that I'll have a look after I get home from the hospital and have a look at it for you next week. Good therapy perhaps

Thanks Madmax,

Tried the OEM and they said no way, also tried a couple of wreckers and they said buy a nose cone fairing and we will supply them fitted to that.
Have a possibility of ordering a 3m x 1.5m panel but it is worth a bob or two, still not sure if it will be the correct spec.
Any help will do ?
Good luck with hospital.

[Madmax]

Hi All,

I currently need to get my hands on replacement fairing mesh for the ram air intakes. (Gen 1 - 99model)
I have tried some of the stuff from the popular car stores however the guage of the material will not form the same and is a poor fit.

I would be happy with a set of pre-formed ones but will be happy with a sheet of the right stuff and I will do the rest.
This seemed and easy fix at the time but is now proving to be a pain.

Any direction to resolve this will be greatly appreciated, thanks.

We noticed the difference (Busdriver and I) when we were putting the black painted bodywork on.
Have you considered ordering the parts from the factory? Surely they (Suzuki) will have the correct gauge material.

Failing that I'll have a look after I get home from the hospital and have a look at it for you next week. Good therapy perhaps

Thanks Madmax,

Tried the OEM and they said no way, also tried a couple of wreckers and they said buy a nose cone fairing and we will supply them fitted to that.
Have a possibility of ordering a 3m x 1.5m panel but it is worth a bob or two, still not sure if it will be the correct spec.
Any help will do ?
Good luck with hospital.

Home from hospital yesterday thank God! lol

I have a spare nose cone up in the ceiling. I'll drag it down and have a look tomorrow bloke.


watch this space.


Max

[ROD]

let me no how you go with max as i have a spare nose i could take the inserts out as well but just need to go box hunting

[Madmax]

let me no how you go with max as i have a spare nose i could take the inserts out as well but just need to go box hunting

Hey Rod,
that could be all James needs. Your old inserts. I was going to try to fit mesh, but if your's fit, could be the way to go.


Cheers



Max

[BUSGO]

Grab some old fly screen and tack it on with bluetac James.
An old pair of fishnet stockings may do the trick as well.
The stock mesh lets everything through except the skeletons of the bugs anyway.
hehehe.








(Hang on - April Fools day has past)

[Madmax]

Grab some old fly screen and tack it on with bluetac James.
An old pair of fishnet stockings may do the trick as well.
The stock mesh lets everything through except the skeletons of the bugs anyway.
hehehe.

Come on now Ray how about the aesthetics mate, a bit of old flyscreen will look pretty much like and old piece of flyscreen wouldn't it!









(Hang on - April Fools day has past)

[jamesallan]

Thanks Guys this is a big help, not fussed whether I get the insert complete with the mesh afixed or not - just need to get my hands on that damm mesh.
I really want to get this bike back to stock standard for looks and performance.

Appreciate your effort Rod and Max, let me know the $cost.

Ray, I think that you assume I would part with the fishnet's that I wear under my leathers when riding - no ! way ! * and I just don't trust blueytac. Cheers ya bugger you know the effort going in on this bike.

Thanks again all.

[BUSGO]

I think James gets the drift.
I'm sure the bike will be mint condition when completed.

[ROD]

Ok i dug out my nose cone dont realy no why i replaced it with a new one only has verry light scratch on it .
So what is best way of getting mesh out without damage to mesh or nose i was thinking of a solder iron just to touch plastic a quick pull away of mesh .
Pm me your Address James

[jamesallan]

Ok i dug out my nose cone dont realy no why i replaced it with a new one only has verry light scratch on it .
So what is best way of getting mesh out without damage to mesh or nose i was thinking of a solder iron just to touch plastic a quick pull away of mesh .
Pm me your Address James

Rod,

Thats great news youre a , not sure on the best way to release the mesh as mine where butchered on with bog mix or something like that from dodgy brothers incorporated. Perhaps the solder iron will work or even a sharp blade. Sounds like they are plasti moulded - would that be right ? I have used a mini heat blower for something similar.

Sending PM

---

I think James gets the drift.
I'm sure the bike will be mint condition when completed.

Yep you know how these things go, you start off doing one bit then it snow balls from there. I'm lucky to have a second bike to ride that doesn't warrant restoration hands on it - yet * lol.

[jamesallan]

Rod,

Thank you mate I recieved the mesh inserts today in the mail and they are pristine.
I really appreciate you sending them so quickly and your PM assistance.

You are a gentleman.

Sincerely James

Case closed and thanks again all